PA11.5 Powder

Strong enough to protect, flexible enough to adapt.

Its unique combination of impact resistance, durability, and elasticity makes it the perfect material for orthopedic insoles and medical supports, where comfort and long-term performance are critical. Beyond healthcare, PA11.5 also proves its value in footwear, consumer electronics, and engineering, delivering reliable strength and resilience in every part.
PA 11-5 powder

Key Advantages

Outstanding Impact Resistance

With the highest impact strength among rigid polymers in our portfolio (excluding TPU), this material is built to handle sudden shocks, drops, and repeated mechanical stress without damage.

High Flexibility and Elongation

Elongation at break of up to 27% ensures that parts remain resilient, bending instead of breaking — ideal for orthopedic insoles, braces, and other applications requiring elasticity.

Excellent Durability

Strong mechanical properties guarantee reliable long-term performance, even in demanding environments where parts must last.

Smooth Surface Finish

Parts come out with a refined, even surface quality, reducing the need for heavy post-processing and making them ready for functional use straight from the printer.

Cost-Efficient Printing

No nitrogen required and a refresh ratio of just 30% make it economical to use, keeping operational and material costs low.

Versatile Applications

From medical and footwear industries to consumer electronics and engineering, this powder adapts to a wide range of use cases — wherever strength and flexibility are equally important.

PA11.5 advantages

Applications

Using a shoe insole as an example, this video demonstrates how flexible PA11.5 prints can be.

PA11.5 is designed for industries where durability, elasticity, and affordability are critical:

  • Medical & Orthopedics – orthopedic braces, orthoses, and insoles that must withstand repeated stress while ensuring patient comfort.

  • Footwear Industry – custom insoles and inserts combining long-term comfort, flexibility, and toughness. (See our case study with Fußorthopädie Paul Hast GmbH.)

  • Consumer Electronics – protective housings, covers, and enclosures where impact resistance extends product lifespan.

  • General Engineering – functional prototypes and end-use parts exposed to dynamic loads, requiring a balance of strength and resilience.

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printed with PA11.5 powder
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A New Standard for Functional SLS Parts

Whether you’re prototyping or moving into series production, PA11.5 gives you the freedom to design stronger, safer, and more resilient products—without overspending.

 

PA11.5 is a versatile SLS powder that combines outstanding impact resistance, high durability, and an excellent surface finish. Designed for robust, long-lasting applications, it gives engineers, designers, and manufacturers the freedom to create parts that don’t just look good—they perform reliably under real-world stress.

 

A X, PA11.5 expands your design possibilities with a smart balance of performance and cost-efficiency.

Technical Specification

General information
Method
Material type
Nylon 12
Dedicated for
SUZY and Lisa X
Software
Sinterit Studio
Material refreshing ratio¹
30%
Color
Dark grey
Nitrogen needed
No
Mechanical properties
Tensile Strength (X direction)
35.67 MPa
PN-EN ISO 527-1:2012
Elongation at Break (X direction)
26.35 %
PN-EN ISO 527-1:2012
Impact strength X (Charpy – unnotched)
116 kJ/m^2
PN-EN ISO 179-1:2010
Shore Hardness in D scale
73
PN-EN ISO 868:2005
Thermal properties
Melting point
187°C
PN-EN ISO 11357-3:2018
Material Behavior and Powder Reuse |
Fresh PR powder may exhibit slightly different behaviour compared to reused or
blended material, which can affect surface quality. If visual imperfections such as
an orange peel-like texture appear on printed parts, it is recommended to increase
the bed temperature by approximately +0.5 °C compared to the previous build.
This adjustment enhances layer adhesion and facilitates a smoother surface
finish.
Compatible with
compatybility SUZY

See PA11.5 in Action

What does impact resistance and flexibility really mean? Watch our demo: a 3D-printed PA11.5 sample – a segmented sphere – is dropped hard to the ground. Instead of breaking, it bounces back like a ball, showing both its toughness and resilience.
This simple yet powerful test proves how PA11.5 parts can handle sudden shocks, repeated impacts, and everyday stress without damage. That’s why it’s the smart choice for functional parts where strength and elasticity go hand in hand.
Watch how it takes every hit – without a scratch

Discover the Power of Real Applications

Paul Hast Cose Study with Sinterit Printers Orthopedic Insoles

Curious how PA11.5 performs in real-world scenarios? Dive into our case study showing its use in producing orthopedic insoles with the SUZY printer.

You’ll discover how its unique combination of flexibility, impact resistance, and durability delivers superior comfort, resilience, and long-term performance in medical-grade applications.

Discover More Case Studies

Reusing the powder in a simple and cost-efficient way

What is the refresh rate?

It is the ratio of a minimum amount of fresh powder needed in a mixture of material used in an SLS 3D printer. A lower refresh ratio means better cost-efficiency of the material.

PA11.5 refreshing ratio

How it works

The amount of needed fresh powder is automatically calculated by our software and shown on the printer screen after the print job is finished. Just add shown amount of material into the mixing cycle of used material and you can start your next job with refreshed material.

To start SLS 3D printing you need the powder starter pack. After that, you’ll only need to refresh the powder you own with fresh powder.

Daniel Aarts
Technical Director at Innoseal Europe

Sinterit’s Lisa X has allowed us to reduce lead-times and create better solutions — faster, helping us satisfy our customers. We have looked at other 3D printing methods, and other brands, but ultimately decided on SLS and chose Sinterit for their communication, and open material possibility. Something we couldn’t find in other suppliers of affordable entry level SLS printers.

Innoseal case study with Sinterit LISA X
Alberto Parolin
R&D Team Leader in BNP

Getting Lisa X solved a lot of our problems. It has a big enough printing area, so we almost always can print big components in one part. It wouldn’t be possible with competitive SLS 3D printing solutions.

LISA X in action case study BNP
Philippe Bendel
Additive Manufacturing Development Leader – Somfy

The main reason Somfy reached out for the SLS technology from Sinterit was productivity. Printing many pieces in one batch was a game-changer

Alec Bialek
Head of Jetson’s R&D

When we look at Lisa’s line of printers, or Sinterit at general compared to other companies, the two major things that we liked were the materials, that are open source, so we are not locked into one brand […]. We are able to look around the market and use a material that works best for the part.

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FAQ

What makes PA11.5 different from other SLS powders in the Sinterit portfolio?

PA11.5 offers the highest impact resistance of all our rigid polymers (excluding TPU). It combines toughness, flexibility, and affordability, making it a balanced choice for functional parts that must withstand dynamic loads.

Can PA11.5 be used for both prototypes and end-use functional parts?

Yes. PA11.5 is well suited for both rapid prototyping and durable end-use applications thanks to its strength, elasticity, and reliable long-term performance.

Does PA11.5 require nitrogen during the printing process?

No. Unlike some demanding powders, PA11.5 does not require nitrogen, which makes the printing process simpler and more cost-efficient.

What is the recommended refresh ratio for PA11.5, and how does it affect costs?

The refresh ratio is 30%. This means only 30% of new powder needs to be mixed with unsintered material, helping to keep material usage and overall printing costs low.

Which applications and industries benefit the most from PA11.5?

PA11.5 is widely used in medical and orthopedic applications (such as braces and insoles), footwear (custom inserts and insoles), consumer electronics (protective housings and covers), and general engineering where durability and flexibility are key.

How does PA11.5 compare in flexibility and impact resistance to PA12 Smooth, PA12 Industrial, or PA11 Onyx?

Compared to PA12 Smooth, PA11.5 offers higher flexibility.
Compared to PA12 Industrial, it delivers superior impact resistance.
Compared to PA11 Onyx, it is a more economical and practical choice while still providing excellent toughness.

Is PA11.5 suitable for medical applications such as orthoses or orthopedic insoles?

Yes. Its combination of high elongation and durability makes PA11.5 ideal for medical devices that need to withstand repeated stress while remaining comfortable for the user.

What surface quality can I expect with PA11.5 compared to other powders?

PA11.5 provides a smooth surface finish that reduces the need for intensive post-processing. Parts come out with an even, professional look suitable for functional use.

On which printers is PA11.5 available, and are there differences in performance between SUZY and LISA X?

PA11.5 is available for both SUZY and LISA X printers. It delivers reliable performance on both platforms, giving SUZY users access to a flexible, impact-resistant material and offering LISA X users a cost-efficient, versatile option for professional workflows.

What post-processing methods (e.g., polishing, dyeing, coating) work best with PA11.5 parts?

PA11.5 parts can be easily polished, dyed, or coated, allowing you to achieve the desired look and finish. Its smooth surface quality ensures excellent results with standard SLS post-processing techniques.

Resources

PA12 Industrial
Check the full specification
DOWNLOAD
PA12 Industrial
Safety data sheet EN
DOWNLOAD
PA12 Industrial
Safety data sheet FR
PA12 Industrial
Safety data sheet PL
DOWNLOAD
PA12 Industrial
Safety data sheet DE

Pricing

Below there are approximate costs for some example models.
Be aware that the quotation assumes that there is only one piece printed. In SLS technology, the cost per part will be much lower with a higher number of elements printed at once.
  • Flexible
  • Standard
Model
Dimensions
PA12
Smooth
PA11
Onyx
Flexa
Grey
Flexa
Soft
TPE
Below
Model volume:
Model volume:
Total print height:
6.82 cm
Dimensions:
65 x 65 x 63 mm
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
Crank
Model volume:
28.12 cm^3
Total print height:
6.82 cm
Dimensions:
65 x 65 x 63 mm
49,90 €
49,90 €
49,90 €
49,90 €
49,90 €
49,90 €
Derailleur
Model volume:
28.12 cm^3
Total print height:
6.82 cm
Dimensions:
65 x 65 x 63 mm
71,80 €
71,80 €
71,80 €
71,80 €
71,80 €
71,80 €
Driller housing
Model volume:
28.12 cm^3
Total print height:
6.82 cm
Dimensions:
65 x 65 x 63 mm
157 €
157 €
157 €
157 €
157 €
157 €
Model
Dimensions
PA12
Smooth
PA11
Onyx
Flexa
Grey
Flexa
Soft
TPE
Crank
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
Crank
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
Crank
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
Crank
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
Crank
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
Crank
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
Model volume:
28.12 cm^3
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €
51,30 €

Get a free sample box

Universal joint + turbine
The free samplebox contains two printouts made from PA12 Smooth. They are both movable designs, and each one is printed in one piece.

These are examples showing high precision and freedom of design ensured by SLS technology.
order free sample box
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SEE ADVANCED samples
This product includes GeoLite2 data created by MaxMind, available from https://www.maxmind.com.